Mts SWIFT 10 MC Sensor Uživatelský manuál

be certain.mSpinning Wheel Integrated Force TransducerFor MotorcyclesSWIFT® 10 MC SensorProduct Information100-195-248 C

SWIFT 10 MC Sensors10ConventionsPrefaceConventionsDocumentation ConventionsThe following paragraphs describe some of the conventions that are used in

SWIFT 10 MC Sensors100Maintenance

SWIFT 10 MC Sensors Troubleshooting101TroubleshootingThis chapter covers basic set-up related troubleshooting tips. Please read this section to invest

SWIFT 10 MC Sensors102TroubleshootingThe SWIFT sensor, TI electronics, and accessory components are not intended to be disassembled, other than as out

SWIFT 10 MC Sensors Troubleshooting103Zero Procedure: The Zero indicators stay on too long, or they continue to blink slowly, even after the wheel has

SWIFT 10 MC Sensors104TroubleshootingZero Offset: One or more Signal Outputs appear to have a zero offset after the TI electronics have been zeroed.Th

SWIFT 10 MC Sensors Troubleshooting105Zero Offset: One or more Signal Outputs appears to have a zero offset after the TI electronics have been zeroed.

SWIFT 10 MC Sensors106TroubleshootingOutput levels are much higher or lower than expectedGains in the TI calibration file have been overwritten or mod

SWIFT 10 MC Sensors Troubleshooting107Failed indicator lights after Shunt Calibration The signal cable is not connected to the transducer or it is dam

SWIFT 10 MC Sensors108TroubleshootingThe shunt reference values were changed.Use the TI2XFER program to upload the current calibration file. Check the

SWIFT 10 MC Sensors Troubleshooting109Reference Angle is 180° off. If the reference angle is 180° off, the output polarity of some channels may appear

ConventionsSWIFT 10 MC Sensors Preface11Hypertext links The electronic document has many hypertext links displayed in a blue font. All blue words in t

SWIFT 10 MC Sensors110TroubleshootingA two-time-per-revolution of tire signal is showing up when the vehicle is driving straight on a flat surface.Gai

SWIFT 10 MC Sensors Troubleshooting111Spinning Application: Vehicle Coordinate System Outputs have unusual or incorrect waveform shapes to them. (Cont

SWIFT 10 MC Sensors112Troubleshooting

SWIFT 10 MC Sensors Assembly Drawings113Assembly DrawingsThis chapter contains the assembly drawings and parts lists relevant to the SWIFT 10 transduc

SWIFT 10 MC Sensors114Assembly Drawings

Cable DrawingsSWIFT 10 MC Sensors Assembly Drawings115Cable DrawingsCable DrawingsPART NUMBER CABLE DESCRIPTION572750-XX Cable Assy- SWIFT mini TI, 4

SWIFT 10 MC Sensors12ConventionsPreface

SWIFT 10 MC Sensors120Cable DrawingsAssembly Drawings

SWIFT 10 Mechanical DrawingsSWIFT 10 MC Sensors Assembly Drawings121SWIFT 10 Mechanical DrawingsSWIFT 10 MC Mechanical DrawingsPART NUMBER PART DESCRI

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

SWIFT 10 MC Sensors Hardware Overview13Hardware OverviewContents Overview 14Spinning Applications (Track or Road) 16Non-Spinning Applications (L

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

SWIFT 10 MC Sensors14OverviewHardware OverviewOverviewThe MTS Spinning Wheel Integrated Force Transducer (SWIFT®) sensor is a light-weight, easy-to-us

THE INFORMATION AND DESIGN(S) DISCLOSED HEREIN ARE CONFIDENTIAL AND THE PROPERTY OF MTS SYSTEMS CORPORATION AND MAY NOT BE USED, REPRODUCED OR DISCLOS

mMTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255 (within the U.S. or Canada)Phone: 95

OverviewSWIFT 10 MC Sensors Hardware Overview15The SWIFT sensor, TI electronics, and accessory components are not intended to be disassembled, other t

SWIFT 10 MC Sensors16Spinning Applications (Track or Road)Hardware OverviewSpinning Applications (Track or Road)The SWIFT sensor can be used for road

Non-Spinning Applications (Laboratory)SWIFT 10 MC Sensors Hardware Overview17Non-Spinning Applications (Laboratory)The SWIFT sensor can be fully integ

SWIFT 10 MC Sensors18ConstructionHardware OverviewConstructionThe SWIFT sensor has one-piece construction for outstanding fatigue life, low hysteresis

ConstructionSWIFT 10 MC Sensors Hardware Overview19Inner hub adapters The inner hub adapters attach to either side of the inner diameter of the transd

Manual Template 4.32Copyright information © 2008 MTS Systems Corporation. All rights reserved.Trademark information MTS, SWIFT, RPC, Remote Parameter

SWIFT 10 MC Sensors20ConstructionHardware OverviewWhen the right-side inner hub adapter is attached to the transducer assembly, the slip-ring outputs

ConstructionSWIFT 10 MC Sensors Hardware Overview21Design FeaturesFlexure isolation The SWIFT sensor has a very stiff outer ring and flexured beam iso

SWIFT 10 MC Sensors22Coordinate SystemHardware OverviewCoordinate SystemIn the transducer, independent strain gage bridges measure forces and moments

Coordinate SystemSWIFT 10 MC Sensors Hardware Overview23The SWIFT coordinate system is transducer-based, with the origin located at the center of the

SWIFT 10 MC Sensors24SpecificationsHardware OverviewSpecificationsSWIFT 10 MC Transducer Performance PARAMETER SPECIFICATIONUseSWIFT 10 MC (aluminum)

SpecificationsSWIFT 10 MC Sensors Hardware Overview25Transducer Center-of-GravityTransducer Center-of-Gravity and Inertia SpecificationsMATERIALALUMIN

SWIFT 10 MC Sensors26SpecificationsHardware OverviewTransducer Interface PARAMETER SPECIFICATIONPhysicalHeightWidthDepthWeightRack Mounting Kit28 mm (

CalibrationSWIFT 10 MC Sensors Hardware Overview27CalibrationEach transducer is calibrated by MTS before shipment. The transducer and TI may be return

SWIFT 10 MC Sensors28CalibrationHardware OverviewWhen you press the Shunt button, the associated Shunt indicators toggle while the shunt is in progres

Transducer InterfaceSWIFT 10 MC Sensors Hardware Overview29Transducer InterfaceThe TI performs cross talk compensation, transforms the loads from a ro

SWIFT 10 MC Sensors Contents3ContentsTechnical Support 5How to Get Technical Support 5Before You Contact MTS 5If You Contact MTS by Phone

SWIFT 10 MC Sensors30Transducer InterfaceHardware OverviewThe TI transforms four inputs (amplified bridge signals) into two forces and one moment by t

Transducer InterfaceSWIFT 10 MC Sensors Hardware Overview31The angle output for a tire rotating at constant velocity can be represented by the followi

SWIFT 10 MC Sensors32Transducer InterfaceHardware OverviewTI Front PanelTransducer Interface Front PanelPower button andIndicatorThe power button turn

Transducer InterfaceSWIFT 10 MC Sensors Hardware Overview33TI Rear PanelTransducer Interface Rear PanelJ1 Power connector Connect a power cable from t

SWIFT 10 MC Sensors34Interfacing with RPCHardware OverviewInterfacing with RPCThe SWIFT sensor is directly compatible with the MTS Remote Parameter Co

SWIFT 10 MC Sensors Software Utilities35Software UtilitiesContents Introduction 36TI2STATUS - Transducer Interface Status 37Description of TI2ST

SWIFT 10 MC Sensors36IntroductionSoftware UtilitiesIntroductionThe SWIFT utility programs in this distribution are for Win32 Operating Systems (Window

TI2STATUS - Transducer Interface StatusSWIFT 10 MC Sensors Software Utilities37TI2STATUS - Transducer Interface StatusThis program gets status informa

SWIFT 10 MC Sensors38TI2STATUS - Transducer Interface StatusSoftware UtilitiesZero: Indicates whether the transducer zeroing was successful or not (se

TI2XFER - Transducer Interface TransferSWIFT 10 MC Sensors Software Utilities39TI2XFER - Transducer Interface TransferThis program is used to read the

SWIFT 10 MC Sensors4ContentsSetting up the Transducer Interface 47USB Driver Installation 48Select a Zero Method 50Calibration File Elements

SWIFT 10 MC Sensors40TI2XFER - Transducer Interface TransferSoftware UtilitiesTake the necessary measures to protect important files (such as those co

TI2SHUNT - Transducer Interface ShuntSWIFT 10 MC Sensors Software Utilities41TI2SHUNT - Transducer Interface ShuntThis program is a utility with vario

SWIFT 10 MC Sensors42TI2SHUNT - Transducer Interface ShuntSoftware UtilitiesOption 2 Use this to set the shunt tolerance. When selected, the following

TI2SHUNT - Transducer Interface ShuntSWIFT 10 MC Sensors Software Utilities43Option 4 Use this option to command a Shunt Cal in the Transducer Interfa

SWIFT 10 MC Sensors44Error MessagesSoftware UtilitiesError MessagesWhen a SWIFT utility encounters an error, the red failed indicator on the TI front

Error MessagesSWIFT 10 MC Sensors Software Utilities45• ShuntGood – no problems were detected.Reference Bad – The shunt reference is out of range.Shun

SWIFT 10 MC Sensors46Error MessagesSoftware Utilities

SWIFT 10 MC Sensors Setting up the Transducer Interface47Setting up the Transducer InterfaceOverview Two different software configurations are used by

SWIFT 10 MC Sensors48USB Driver InstallationSetting up the Transducer InterfaceUSB Driver InstallationTwo USB 2.0 drivers must be installed to recogni

USB Driver InstallationSWIFT 10 MC Sensors Setting up the Transducer Interface494. On the next window, select the Install from a list or specific loca

SWIFT 10 MC Sensors Technical Support5Technical SupportHow to Get Technical SupportStart with yourmanualsThe manuals supplied by MTS provide most of t

SWIFT 10 MC Sensors50Select a Zero MethodSetting up the Transducer InterfaceSelect a Zero MethodBefore you install a transducer and zero it, you must

Select a Zero MethodSWIFT 10 MC Sensors Setting up the Transducer Interface51Calibration File ElementsThe following figure shows some elements of the

SWIFT 10 MC Sensors52Upload the Calibration FileSetting up the Transducer InterfaceUpload the Calibration FileA unique calibration file was loaded int

Edit the Calibration FileSWIFT 10 MC Sensors Setting up the Transducer Interface53Edit the Calibration FileThe calibration file contains offset values

SWIFT 10 MC Sensors54Edit the Calibration FileSetting up the Transducer Interface2. If necessary, edit the value for Polarity (see the table below).Th

Edit the Calibration FileSWIFT 10 MC Sensors Setting up the Transducer Interface554. Perform this step for non-spinning (fixed) applications. For spin

SWIFT 10 MC Sensors56Download the Calibration FileSetting up the Transducer InterfaceDownload the Calibration FileUse the program TI2XFER to download

SWIFT 10 MC Sensors Installing the Transducer57Installing the TransducerThe SWIFT sensor can be installed on a vehicle at the test track or on an MTS

SWIFT 10 MC Sensors58Hazard IconInstalling the TransducerHazard IconThe following hazard icon is part of the label affixed to the side of the SWIFT 10

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer59Road and Track VehiclesEquipment required This procedure can be performed by one

SWIFT 10 MC Sensors6Technical SupportKnow information fromprior technicalassistanceIf you have contacted MTS about this problem before, we can recall

SWIFT 10 MC Sensors60Road and Track VehiclesInstalling the TransducerTypical Installation Components (rear shown)Importance of bolts Bolts provide exc

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer61Do not use high-pressure air to clean debris from around the transducer connecto

SWIFT 10 MC Sensors62Road and Track VehiclesInstalling the TransducerAttaching SWIFT Components to the WheelMaterial required: • Molykote g-n paste (M

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer63A. Install a spoke hub adapter on each side of the transducer (see the next figu

SWIFT 10 MC Sensors64Road and Track VehiclesInstalling the TransducerF. Repeat this entire step for the other wheel, as necessary.G. Continue with Ste

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer65F. Loosely secure both rim hub adapters to the modified rim using the M6 socket

SWIFT 10 MC Sensors66Road and Track VehiclesInstalling the Transducer7. Assemble the non-slip ring/encoder side as follows:Note The sealed bearings an

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer67B. Apply a little grease or oil to the outer surface of the axle spacer and inse

SWIFT 10 MC Sensors68Road and Track VehiclesInstalling the TransducerD. Feed the slip ring wires for connection to the system cable assembly through t

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer69I. Bend the slip ring wires 90° and into the slot on the end of the axle spacer.

SWIFT 10 MC Sensors Technical Support7If You Contact MTS by PhoneYour call will be registered by a Call Center agent if you are calling within the Uni

SWIFT 10 MC Sensors70Road and Track VehiclesInstalling the TransducerC. Place the inner hub adapter with the slip ring/encoder over the transducer.Ali

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer7111. Use the stock axle, axle nut, washers, and tension adjust/slide plates, as r

SWIFT 10 MC Sensors72Road and Track VehiclesInstalling the TransducerInstalling the Transducer Interface ElectronicsThe Transducer Interface (TI) elec

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer73Note Some data acquisition systems, power systems, and alternators may introduce

SWIFT 10 MC Sensors74Road and Track VehiclesInstalling the TransducerSetting up the SWIFT Sensor for Data CollectionTo ensure accurate data collection

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer75Note When the inner hub is fully assembled, the encoder index mark is aligned wi

SWIFT 10 MC Sensors76Road and Track VehiclesInstalling the TransducerInclinometer Mounting for Rear Wheel6. Push the Zero button on the front of the T

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer77Verifying the Quality of the Zero ProcedurePerform the following consistency che

SWIFT 10 MC Sensors78Road and Track VehiclesInstalling the TransducerEffect of zeroreference on SWIFToutputWhen the SWIFT sensor is used in spinning a

Road and Track VehiclesSWIFT 10 MC Sensors Installing the Transducer79Collecting DataAfter you zero the TI, you are ready to collect data. Note If you

SWIFT 10 MC Sensors8Technical SupportProblem Submittal Form in MTS ManualsUse the Problem Submittal Form to communicate problems you are experiencing

SWIFT 10 MC Sensors80Road and Track VehiclesInstalling the TransducerDriving a vehicle with SWIFT sensors mounted on it will change the handling chara

Road SimulatorSWIFT 10 MC Sensors Installing the Transducer81Road SimulatorBefore you begin There are two methods of using a SWIFT on a road simulator

SWIFT 10 MC Sensors82Road SimulatorInstalling the TransducerDo not use high-pressure air to clean debris from around the transducer connectors. High-p

Road SimulatorSWIFT 10 MC Sensors Installing the Transducer83Equipment required This procedure requires one person. To install the transducer, you wil

SWIFT 10 MC Sensors84Road SimulatorInstalling the TransducerAttaching SWIFT Components to the FixturingNote Install the transducer such that the orien

Road SimulatorSWIFT 10 MC Sensors Installing the Transducer854. Torque the twenty M8 fasteners.A. Following the outer bolt pattern sequence shown in t

SWIFT 10 MC Sensors86Road SimulatorInstalling the Transducer6. Temporarily secure the assembly to the spindle housing using four of the sixteen M10 fa

Road SimulatorSWIFT 10 MC Sensors Installing the Transducer87Assembling the Non-Slip Ring/Encoder Side (typical – rear shown)8. Assemble the slip ring

SWIFT 10 MC Sensors88Road SimulatorInstalling the TransducerAssembling the Slip Ring Side (rear shown)6 Conductor, Board 1,9-pin Slip Ring Connector5

Road SimulatorSWIFT 10 MC Sensors Installing the Transducer89D. Feed the slip ring wires for connection to the system cable assembly through the inner

SWIFT 10 MC Sensors Preface9PrefaceBefore You BeginSafety first! Before you attempt to use your MTS product or system, read and understand the Safety

SWIFT 10 MC Sensors90Road SimulatorInstalling the TransducerH. While holding the slip ring wires against the channel in the axle spacer, insert the ax

Road SimulatorSWIFT 10 MC Sensors Installing the Transducer91C. Install the eight M8 bolts and flat washers through the hub adapter on the slip ring s

SWIFT 10 MC Sensors92Road SimulatorInstalling the Transducer12. Attach the transducer output cable to the slip ring encoder connector and the J3 Trans

Zeroing the Transducer InterfaceSWIFT 10 MC Sensors Installing the Transducer93Zeroing the Transducer Interface For fixed mode For the non-spinning (f

SWIFT 10 MC Sensors94Zeroing the Transducer InterfaceInstalling the TransducerNote When the square head setscrew on the slip ring/encoder is aligned o

Zeroing the Transducer InterfaceSWIFT 10 MC Sensors Installing the Transducer955. Push the Zero button on the front of the TI box. The Zero indicators

SWIFT 10 MC Sensors96Zeroing the Transducer InterfaceInstalling the Transducer

SWIFT 10 MC Sensors Maintenance97MaintenanceOverview This chapter contains scheduling guidelines and detailed instructions for performing preventive m

SWIFT 10 MC Sensors98MaintenanceTransducerThe transducer requires a minimum amount of maintenance.Do not pressure-wash the transducer or clean it with

SWIFT 10 MC Sensors Maintenance994. Inspect the label affixed to the side of the transducer. Replace the label if it becomes loose, has been lost or i