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Models FlexTest® IIm/GT/SE Controller Hardware Installation
37
Chapter 2
Installation
This chapter describes how to install the Controller chassis and connect it to
system components.
Contents Installing the Model 493.10 Chassis (FTGT) 37
Installing the 493.02 Chassis (FlexTest SE) 49
Installing 497/498 Electronics (FTIIm) 61
Installing the Model 493.10 Chassis (FTGT)
The chassis can be installed in an equipment rack console or in a standalone
configuration.
The Model 493.10 Chassis weighs about 45 kg (100 lb) in stand-alone
configuration.
Improper lifting techniques can cause strained muscles and back injuries.
When lifting this chassis, take the appropriate precautions to prevent injuries to
yourself.
CAUTION
- MTS Models FlexTest 1
- Publication information 2
- Contents 3
- Chapter 2 Installation 37 4
- Index 257 8
- Before You Contact MTS 10
- If You Contact MTS by Phone 11
- Technical Support 12
- Before You Begin 15
- Conventions 16
- Electronic manual 17
- Documentation Conventions 18
- Introduction 19
- FlexTest GT Controllers 20
- Model 493.10 Chassis 21
- Hydraulic Control 22
- Interlocks 22
- Specifications 23
- FlexTest SE Controllers 24
- FlexTest SE stand-alone 25
- FlexTest SE automated 25
- Model 493.02 Chassis 26
- FlexTest IIm Controllers 28
- FT IIm standard 29
- Model 497.01 Analog Chassis 30
- SPECIFICATION 34
- Installation 37
- Connecting Electrical Power 38
- VMEbus Modules 43
- 1 2 3 4 5 6 7 8 44
- On ADDA II 45
- Front Panel 45
- ODEL MODULE NAME FUNCTION 46
- 12345678910 BA 47
- Rear Panel Transition Panels 48
- MODULE NAME FUNCTION 48
- Chassis Installation Options 51
- Rack mounting 52
- Outlet Strip 56
- Power Panel 57
- Installing the Handle Kit 58
- ODULE TYPE SLOT ASSIGNMENT 66
- Transition Module Connectors 67
- Single chassis 68
- Multichassis 68
- Jumper and switch 70
- ODULE FUNCTION 72
- ODULE NAME FUNCTION 73
- RANSITION MODULE FUNCTION 75
- UPS Systems 76
- Battery power 77
- UPS power 78
- 493.42 System Board 80
- Chapter 3 81
- CE EMC Compliant Cabling 83
- Typical Cabling 84
- Model 493.21B (DUC B) Jumpers 92
- 4- or 8-wire 93
- Single ended 94
- 4- or 8-Wire 95
- Negative Offset 99
- Sensor Cables 100
- Sensor Cable Part Numbers 101
- Sensor cables with ID 102
- I/O Carrier Module 103
- Sensor ID Module 107
- Valve Connections 108
- Series 252 Servovalve 109
- Series 256 Servovalve 110
- Series 257 Valve 111
- Front Rear 112
- 493.10 Chassis 112
- Front/Rear Cable Conduit 112
- I/O Carrier 112
- Analog I/O Connections 114
- Model 493.77 Filter 116
- Accelerometer Connections 119
- Encoder Connections 121
- Optional ADDA II 122
- Remote Setpoint Pod 123
- 100-051-058 123
- ADDA II Connections 124
- ADDA II Module I/O 125
- ADDA II Universal 128
- Encoder connections 128
- Emergency Stop Connections 129
- J25 Diagram 132
- Station Connections 134
- J29 Load Unit 136
- J43 Interlock 137
- J44 Run/Stop 138
- J49 Auxiliary Power 140
- Digital I/O Connections 141
- Digital I/O 144
- Workstation Connection 145
- Use Jumper Plug 055-634-101 147
- Service Connections 149
- 45 connector 150
- O Connections” on page 114 152
- 493.76 Analog Out 153
- 493.76 Filtered 153
- Analog Input 153
- Single 407 Controller 156
- How to jumper the 157
- Controller 157
- Multiple 407 Controller 158
- How to connect 159
- Controllers 159
- Interlock connections 160
- 407 Controllers 160
- ARAMETER SETTING 162
- 493.74 HSM transition module 164
- Temperature controller 165
- Program the 166
- RODUCT SENSOR OUTPUT 167
- External Analog Source 168
- Station signal 169
- IGNAL DESCRIPTION 170
- Analog Monitor 171
- ARAMETER SPECIFICATION 172
- J9 Interlock OUT 173
- J51 Box In 174
- J52 Box Out 175
- Chapter 4 177
- Sensor and Valve Connections 179
- AC sensor connection 180
- DC sensor connection 180
- Single-valve 181
- Dual-valve connection 181
- Sample control 182
- ADDA Module Connections 183
- Hydraulic Connections 189
- HPU Connections 190
- HSM Connections 191
- Interlock Connections 192
- Interlock Jumper Plugs 193
- Serial Communications 195
- 498.65 ADDA Module 200
- ADDA mezzanine 201
- TRANSITION 203
- +12V +5V 203
- Sample conditioner 207
- Adjust feedback 207
- Task 3 Set up your program 208
- Task 1 Cable the controllers 211
- Builder 211
- Cable Part Numbers 216
- Chapter 5 217
- Stand-alone Cabling Overview 218
- Automated Cabling Overview 219
- About multiple 220
- Master-dependent 220
- FlexTest SE 220
- Box Out J52 221
- 100240 VAC 225
- 5060 Hz, 126A 225
- Sensor Connections 226
- Service Connection 229
- IN NAME FUNCTION 232
- CJ51 Box In 234
- J54 Digital Inputs 236
- J55 Digital Outputs 237
- Configuring the Debug 239
- Serial Port 239
- Cabling the 240
- Adding a temperature 241
- Hydraulic Configurations 243
- Compatible Controllers 245
- Independent HSM (no HPU) 246
- Independent HSM (shared HPU) 247
- Shared HSM (with HPU) 247
- Shared HSM (no HPU) 248
- Model 493.07 Converter Box 251
- COMPATIBLE WITH JUMPERS 252
- Chassis Maintenance 253
- 6-Station Configuration 255
- 8-Station Configuration 256
- Numerics 257
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