Mts FlexTest Models 200 Uživatelský manuál Strana 1

be certain.mMTS FlexTest® Models 40/60/100/200 Controller Hardware100-187-204 HService Information for Controllers Using Series 793 Software:- Hardwar

MTS FlexTest® Models 40/60/100/200 Controller HardwareTechnical SupportTechnical Support10Identify system type To enable the Call Center agent to conn

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.44 Two-Station System BoardFlexTest Controller Configurations100UPS Connections for th

FlexTest 60 Controller ConfigurationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations101FlexTest 60 Controller

MTS FlexTest® Models 40/60/100/200 Controller HardwareFlexTest 60 Controller ConfigurationFlexTest Controller Configurations102About the Model 494.06

FlexTest 60 Controller ConfigurationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations103Specifications–Model 4

MTS FlexTest® Models 40/60/100/200 Controller HardwareFlexTest 100 Controller ConfigurationFlexTest Controller Configurations104FlexTest 100 Controlle

FlexTest 100 Controller ConfigurationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations105About the Model 494.1

MTS FlexTest® Models 40/60/100/200 Controller HardwareFlexTest 100 Controller ConfigurationFlexTest Controller Configurations106Specifications–Model 4

FlexTest 200 Controller ConfigurationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations107FlexTest 200 Controll

MTS FlexTest® Models 40/60/100/200 Controller HardwareFlexTest 200 Controller ConfigurationFlexTest Controller Configurations108About the Model 494.20

FlexTest 200 Controller ConfigurationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations109Transition boards The

Technical SupportMTS FlexTest® Models 40/60/100/200 Controller Hardware Technical Support11Problem Submittal Form in MTS ManualsUse the Problem Submit

MTS FlexTest® Models 40/60/100/200 Controller HardwareFlexTest 200 Controller ConfigurationFlexTest Controller Configurations110Transition Boards (Aer

FlexTest 200 Controller ConfigurationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations111Specifications–Model

MTS FlexTest® Models 40/60/100/200 Controller HardwareFlexTest 200 Controller ConfigurationFlexTest Controller Configurations112Cable–AWG and number o

VME Bus BoardsMTS FlexTest® Models 40/60/100/200 Controller Hardware VME Bus Boards113Chapter 3VME Bus BoardsContents About VME Bus Boards 114Syste

MTS FlexTest® Models 40/60/100/200 Controller HardwareVME Bus Board OverviewVME Bus Boards114VME Bus Board OverviewAbout VME Bus BoardsMTS VME Bus boa

VME Bus Board OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware VME Bus Boards115How to Install and Remove a VME Bus BoardVME bus boards

MTS FlexTest® Models 40/60/100/200 Controller HardwareVME Bus Board OverviewVME Bus Boards1165. Insert each VME bus board:A. Press and hold the button

VME Bus Board OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware VME Bus Boards117D. Carefully remove the board (D) from the VME bus slot.

MTS FlexTest® Models 40/60/100/200 Controller HardwareProcessor ConnectionsVME Bus Boards118Processor ConnectionsComputer Workstation ConnectionsThe c

Processor ConnectionsMTS FlexTest® Models 40/60/100/200 Controller Hardware VME Bus Boards119Wago Ethernet TCP/IP FieldBus Coupler ConnectionsThe foll

MTS FlexTest® Models 40/60/100/200 Controller HardwareTechnical SupportTechnical Support12

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.40 I/O Carrier BoardVME Bus Boards120Model 494.40 I/O Carrier BoardAbout the Model 494

Model 494.40 I/O Carrier BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware VME Bus Boards121How to Set Up a Model 494.40 I/O Carrier Board1.

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.40 I/O Carrier BoardVME Bus Boards122Model 494.40 I/O Carrier Board SettingsWhen you a

Model 494.40 I/O Carrier BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware VME Bus Boards123How to Set the Model 494.40 I/O Carrier Board Ad

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.40 I/O Carrier BoardVME Bus Boards124How to Install a Shunt-Calibration Resistor on an

Model 494.40 I/O Carrier BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware VME Bus Boards125How to Install a Bridge-Completion Resistor on a

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.43 Multibox BoardVME Bus Boards126Model 494.43 Multibox BoardAbout the Model 494.43 Mu

Model 494.43 Multibox BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware VME Bus Boards127Specifications–Model 494.43 Multibox BoardPARAMETER

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.43 Multibox BoardVME Bus Boards128J8 Interlock In Connections for the Model 494.43 Mul

Model 494.43 Multibox BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware VME Bus Boards129J9 Interlock Out Connections for the Model 494.43 M

MTS FlexTest® Models 40/60/100/200 Controller Hardware Preface13PrefaceBefore You BeginSafety first! Before you use your MTS product or system, read a

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.43 Multibox BoardVME Bus Boards130J51 Box In Connections for the Model 494.43 Multibox

Model 494.43 Multibox BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware VME Bus Boards131J52 Box Out Connections for the Model 494.43 Multib

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.43 Multibox BoardVME Bus Boards132

Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards133Chapter 4Mezzanine CardsContents About Mezzanine Cards 134H

MTS FlexTest® Models 40/60/100/200 Controller HardwareMezzanine CardsMezzanine Cards134About Mezzanine CardsYou can install any of the mezzanine cards

Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards135Mezzanine Cards (part 1 of 3)MODEL MEZZANINE CARD TYPEFUNCTION

MTS FlexTest® Models 40/60/100/200 Controller HardwareMezzanine CardsMezzanine Cards136494.26 Dual DUC This card has two digital universal conditioner

Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards137494.47 Dual UART/Encoder InterfaceThis card provides two chann

MTS FlexTest® Models 40/60/100/200 Controller HardwareMezzanine CardsMezzanine Cards138How to Install a Mezzanine CardEach Model 494.40 I/O Carrier bo

Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards1393. Align the mezzanine card.A. Place the I/O carrier board fla

MTS FlexTest® Models 40/60/100/200 Controller HardwareConventionsPreface14ConventionsDocumentation ConventionsThe following paragraphs describe some o

MTS FlexTest® Models 40/60/100/200 Controller HardwareMezzanine CardsMezzanine Cards1404. Insert the mezzanine card.A. Apply equal downward force (B)

Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards141How to Remove a Mezzanine CardThe plug-in boards and cards con

MTS FlexTest® Models 40/60/100/200 Controller HardwareMezzanine CardsMezzanine Cards142B. Grasp the mezzanine card in all four corners and gently rock

Digital Universal Conditioner Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards143Digital Universal Conditioner Me

MTS FlexTest® Models 40/60/100/200 Controller HardwareDigital Universal Conditioner Mezzanine CardsMezzanine Cards144Digital Universal Conditioner (DU

Digital Universal Conditioner Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards145Specifications–Digital Universal

MTS FlexTest® Models 40/60/100/200 Controller HardwareDigital Universal Conditioner Mezzanine CardsMezzanine Cards146DC Excitation 1–20 V DC (software

Digital Universal Conditioner Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards147Excitation Failure InterlocksAn

MTS FlexTest® Models 40/60/100/200 Controller HardwareDigital Universal Conditioner Mezzanine CardsMezzanine Cards148Digital Universal Conditioner (DU

Digital Universal Conditioner Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards149Half-bridgeconfigurationThe foll

ConventionsMTS FlexTest® Models 40/60/100/200 Controller Hardware Preface15Illustrations Illustrations appear in this manual to clarify text. They are

MTS FlexTest® Models 40/60/100/200 Controller HardwareDigital Universal Conditioner Mezzanine CardsMezzanine Cards150Quarter-bridgeconfigurationThe fo

Digital Universal Conditioner Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards151Digital Universal Conditioner (D

MTS FlexTest® Models 40/60/100/200 Controller HardwareDigital Universal Conditioner Mezzanine CardsMezzanine Cards152How to Set Up a Digital Universal

Digital Universal Conditioner Mezzanine CardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards1533. Set up the mezzanine card(s).

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.25 Single DUC CardMezzanine Cards154Model 494.25 Single DUC CardAbout the Model 494.25

Model 494.25 Single DUC CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards155Model 494.25 Single DUC Card SettingsHardwareconf

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.25 Single DUC CardMezzanine Cards156Model 494.25 Single DUC Card Pin AssignmentsSignal

Model 494.26 Dual DUC CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards157Model 494.26 Dual DUC CardAbout the Model 494.26 Du

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.26 Dual DUC CardMezzanine Cards158Model 494.26 Dual DUC Card SettingsHardwareconfigura

Model 494.26 Dual DUC CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards159Model 494.26 Dual DUC Card Pin AssignmentsSignals a

MTS FlexTest® Models 40/60/100/200 Controller HardwareConventionsPreface16

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.16 VD/DUC Mezzanine CardMezzanine Cards160Model 494.16 VD/DUC Mezzanine CardAbout the

Model 494.16 VD/DUC Mezzanine CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards161Specifications–Model 494.16 Valve Driver Ca

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.16 VD/DUC Mezzanine CardMezzanine Cards162How to Set Up a Model 494.16 VD/DUC Card1. T

Model 494.16 VD/DUC Mezzanine CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards1634. Install the VD/DUC card(s) on the I/O ca

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.16 VD/DUC Mezzanine CardMezzanine Cards164Model 494.16 VD/DUC Card SettingsSoftware co

Model 494.16 VD/DUC Mezzanine CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards165Model 494.16 VD/DUC Card Pin AssignmentsSig

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.16 VD/DUC Mezzanine CardMezzanine Cards166Two-Stage Servovalve Connections for the Mod

Model 494.16 VD/DUC Mezzanine CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards167Three-Stage Servovalve Connections for the

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.21 Multi-Range DUC with Acceleration Mezzanine Cards168Model 494.21 Multi-Range DUC wi

Model 494.21 Multi-Range DUC with AccelerationMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards169Transducer input This card incl

Safety InformationMTS FlexTest® Models 40/60/100/200 Controller Hardware Safety Information17Chapter 1 Safety InformationContents Intended Use of MTS

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.21 Multi-Range DUC with Acceleration Mezzanine Cards170Specifications–Model 494.21 Mul

Model 494.21 Multi-Range DUC with AccelerationMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards171DC Excitation 1–20 V DC (softwa

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.21 Multi-Range DUC with Acceleration Mezzanine Cards172Excitation Failure InterlocksAn

Model 494.21 Multi-Range DUC with AccelerationMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards173Model 494.21 Multi-Range DUC/Ac

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.21 Multi-Range DUC with Acceleration Mezzanine Cards174Model 494.21 Multi-Range DUC/Ac

Model 494.21 Multi-Range DUC with AccelerationMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards175Model 494.21 Multi-Range DUC/Ac

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.45 8-Input A/D Converter CardMezzanine Cards176Model 494.45 8-Input A/D Converter Card

Model 494.45 8-Input A/D Converter CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards177Model 494.45 8-Input A/D Card Pin Assi

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.45 8-Input A/D Converter CardMezzanine Cards178Model 494.45 8-Input A/D Card Connectio

Model 494.46 8-Output D/A CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards179Model 494.46 8-Output D/A CardAbout the Model 4

MTS FlexTest® Models 40/60/100/200 Controller HardwareSafety InformationSafety Information18Intended Use of MTS Series 494 ControllersMTS Series 494 C

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.46 8-Output D/A CardMezzanine Cards180Model 494.46 8-Output D/A Card Pin AssignmentsAn

Model 494.46 8-Output D/A CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards181Model 494.46 8-Output D/A ConnectionsAnalog out

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.46 8-Output D/A CardMezzanine Cards182Servo valve driver You can use the analog output

Model 494.47 Dual UART/Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards183Model 494.47 Dual UART/Encoder I

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.47 Dual UART/Encoder Interface CardMezzanine Cards184Specifications–Model 494.47 Dual

Model 494.47 Dual UART/Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards185UART Pin Assignments for the Mod

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.47 Dual UART/Encoder Interface CardMezzanine Cards186UART Connections for the Model 49

Model 494.47 Dual UART/Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards187Incremental Encoder/Counter Pin

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.47 Dual UART/Encoder Interface CardMezzanine Cards188Incremental Encoder Connections f

Model 494.47 Dual UART/Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards189Counter Connections for the Mode

Safety InformationMTS FlexTest® Models 40/60/100/200 Controller Hardware Safety Information19EC Declaration of Conformity for MTS Models 494.04 (FlexT

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.47 Dual UART/Encoder Interface CardMezzanine Cards190SSI Encoder Pin Assignments for t

Model 494.47 Dual UART/Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards191SSI Encoder (Temposonics R) Conn

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.47 Dual UART/Encoder Interface CardMezzanine Cards192Pulse-Width-Modulated Output Pin

Model 494.47 Dual UART/Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards193Pulse-Width-Modulated (PWM) Conn

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.47 Dual UART/Encoder Interface CardMezzanine Cards194External Clock Connections for th

Model 494.49 Quad Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards195Model 494.49 Quad Encoder Interface C

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.49 Quad Encoder Interface CardMezzanine Cards196Specifications–Model 494.49 Quad Encod

Model 494.49 Quad Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards197Model 494.49 Quad Encoder Interface C

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.49 Quad Encoder Interface CardMezzanine Cards198Incremental Encoder/Counter Pin Assign

Model 494.49 Quad Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards199Incremental Encoder Connections for t

MTS FlexTest® Models 40/60/100/200 Controller Hardware2Copyright information © 2014 MTS Systems Corporation. All rights reserved.Trademark information

MTS FlexTest® Models 40/60/100/200 Controller HardwareSafety InformationSafety Information20Name: Rich BakerTitle: Vice President of EngineeringDate:

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.49 Quad Encoder Interface CardMezzanine Cards200Counter Connections for the Model 494.

Model 494.49 Quad Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards201SSI/Gurley Encoder Pin Assignments fo

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.49 Quad Encoder Interface CardMezzanine Cards202SSI/Gurley Encoder (Temposonics R) Con

Model 494.49 Quad Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards203PWM Input Pin Assignments for the Mod

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.49 Quad Encoder Interface CardMezzanine Cards204Temposonics G Connections for the Mode

Model 494.49 Quad Encoder Interface CardMTS FlexTest® Models 40/60/100/200 Controller Hardware Mezzanine Cards205External Clock Connections for the Mo

MTS FlexTest® Models 40/60/100/200 Controller HardwareTEDS Transducer ID ModuleMezzanine Cards206TEDS Transducer ID ModuleAbout the TEDS Transducer ID

Digital I/O and Transition BoardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards207Chapter 5Digital I/O and T

MTS FlexTest® Models 40/60/100/200 Controller HardwareDigital I/O Hardware DevicesDigital I/O and Transition Boards208Digital I/O Hardware DevicesAbou

Model 493.72 Digital I/O BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards209Model 493.72 Digital I/O Boar

Safety CircuitsMTS FlexTest® Models 40/60/100/200 Controller Hardware Safety Information21Safety CircuitsSeries 494 hardware includes a number of safe

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.72 Digital I/O BoardDigital I/O and Transition Boards210Specifications–Model 493.72 Di

Model 493.72 Digital I/O BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards211How to Change the Debounce Se

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.31 16-Channel Low-Current DI/O Breakout BoxDigital I/O and Transition Boards212Model 4

Model 493.31 16-Channel Low-Current DI/O Breakout BoxMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards213Digita

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.31 16-Channel Low-Current DI/O Breakout BoxDigital I/O and Transition Boards214Digital

Model 493.31 16-Channel Low-Current DI/O Breakout BoxMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards215Digita

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.31 16-Channel High-Current DI/O Breakout BoxDigital I/O and Transition Boards216Model

Model 494.31 16-Channel High-Current DI/O Breakout BoxMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards217Speci

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.31 16-Channel High-Current DI/O Breakout BoxDigital I/O and Transition Boards218Digita

Model 494.31 16-Channel High-Current DI/O Breakout BoxMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards219Digit

MTS FlexTest® Models 40/60/100/200 Controller HardwareSafety CircuitsSafety Information22Input/Output VerificationThere are a number of ways that you

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.31 16-Channel High-Current DI/O Breakout BoxDigital I/O and Transition Boards220Digita

Model 494.32 8-Channel DI/O Breakout BoxMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards221Model 494.32 8-Chan

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.32 8-Channel DI/O Breakout BoxDigital I/O and Transition Boards222Specifications–Model

Model 494.32 8-Channel DI/O Breakout BoxMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards223Power Connections f

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.32 8-Channel DI/O Breakout BoxDigital I/O and Transition Boards224Digital Input Connec

Model 494.32 8-Channel DI/O Breakout BoxMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards225Digital Input Conne

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.32 8-Channel DI/O Breakout BoxDigital I/O and Transition Boards226Digital Output Conne

Model 494.33 Digital I/O Power SupplyMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards227Model 494.33 Digital I

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.33 Digital I/O Power SupplyDigital I/O and Transition Boards228Specifications–Model 49

Model 494.33 Digital I/O Power SupplyMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards229Environmentalrequireme

Safety CircuitsMTS FlexTest® Models 40/60/100/200 Controller Hardware Safety Information23E-Stop Circuit TestingThe E-Stop circuit should be tested pe

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.33 Digital I/O Power SupplyDigital I/O and Transition Boards230Fuse Replacement—Model

Model 494.33 Digital I/O Power SupplyMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards231Circuit Breaker Reset—

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.33 Digital I/O Power SupplyDigital I/O and Transition Boards232Overtemperature Reset—M

Model 494.33 Digital I/O Power SupplyMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards233Power Connections for

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.33 Digital I/O Power SupplyDigital I/O and Transition Boards234Power ConnectionsModel

Model 494.33 Digital I/O Power SupplyMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards235Power Connections for

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.33 Digital I/O Power SupplyDigital I/O and Transition Boards236Power ConnectionsModel

Transition BoardsMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards237Transition BoardsAbout Transition BoardsTr

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.73 HPU Interface BoardDigital I/O and Transition Boards238Model 493.73 HPU Interface B

Model 493.73 HPU Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards239Specifications–Model 493.73

MTS FlexTest® Models 40/60/100/200 Controller HardwareSafety CircuitsSafety Information24Hardware InterlocksA Series 494 controller running Series 793

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.73 HPU Interface BoardDigital I/O and Transition Boards240J23 E-Stop Output Connection

Model 493.73 HPU Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards241J24 E-Stop Input Connection

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.73 HPU Interface BoardDigital I/O and Transition Boards242J25 HPU Connections for the

Model 493.73 HPU Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards243J25 HPU ConnectionsSERVICE4

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.73 HPU Interface BoardDigital I/O and Transition Boards244J54 DI/O Connections for the

Model 493.73 HPU Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards245UPS Connections for the Mod

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.74 Two-Station HSM Interface BoardDigital I/O and Transition Boards246Model 493.74 Two

Model 493.74 Two-Station HSM Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards247Specifications–

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.74 Two-Station HSM Interface BoardDigital I/O and Transition Boards248Run/Stop Output

Model 493.74 Two-Station HSM Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards249J28 HSM Connect

Safety CircuitsMTS FlexTest® Models 40/60/100/200 Controller Hardware Safety Information25E-Stop and Hardware InterlocksThe following table shows E-st

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.74 Two-Station HSM Interface BoardDigital I/O and Transition Boards250J28 Proportional

Model 493.74 Two-Station HSM Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards251J29 Load Frame

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.74 Two-Station HSM Interface BoardDigital I/O and Transition Boards252Station stop The

Model 493.74 Two-Station HSM Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards253Cable specifica

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.74 Two-Station HSM Interface BoardDigital I/O and Transition Boards254J44 Run/Stop Con

Model 493.74 Two-Station HSM Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards255J49 Auxiliary P

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.80 Encoder Interface BoardDigital I/O and Transition Boards256Model 493.80 Encoder Int

Model 493.80 Encoder Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards257Specifications–Model 49

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.80 Encoder Interface BoardDigital I/O and Transition Boards258Power Settings for the M

Model 493.80 Encoder Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards259Jumper Settings and Loc

MTS FlexTest® Models 40/60/100/200 Controller HardwareSafety CircuitsSafety Information26

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.80 Encoder Interface BoardDigital I/O and Transition Boards260Mode Settings for the Mo

Model 494.74 Two-Station HSM Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards261Model 494.74 Tw

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.74 Two-Station HSM Interface BoardDigital I/O and Transition Boards262Specifications–M

Model 494.74 Two-Station HSM Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards263Run/Stop Output

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.74 Two-Station HSM Interface BoardDigital I/O and Transition Boards264J3 Interlock Con

Model 494.74 Two-Station HSM Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards265Interlock outpu

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.74 Two-Station HSM Interface BoardDigital I/O and Transition Boards266Cable specificat

Model 494.74 Two-Station HSM Interface BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards267J28 HSM Connect

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.74 Two-Station HSM Interface BoardDigital I/O and Transition Boards268J49 Auxiliary Po

Model 494.75 8-Input BNC Transition BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards269Model 494.75 8-Inp

FlexTest Controller ConfigurationsMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations27Chapter 2 FlexTest Contro

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.76 8-Output BNC Transition BoardDigital I/O and Transition Boards270Model 494.76 8-Out

Model 494.79 8-Channel Valve Driver BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards271Model 494.79 8-Cha

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.79 8-Channel Valve Driver BoardDigital I/O and Transition Boards272Specifications–Mode

Model 494.79 8-Channel Valve Driver BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards273Model 494.79 8-Cha

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.79 8-Channel Valve Driver BoardDigital I/O and Transition Boards274Two-Stage Servovalv

Model 493.07 HPU Converter BoxMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards275Model 493.07 HPU Converter Bo

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.07 HPU Converter BoxDigital I/O and Transition Boards276When connected to a 120-volt H

Model 493.07 HPU Converter BoxMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards277The Model 493.07 Converter Bo

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.07 HPU Converter BoxDigital I/O and Transition Boards278Connections for the Model 493.

Model 493.07 HPU Converter BoxMTS FlexTest® Models 40/60/100/200 Controller Hardware Digital I/O and Transition Boards279Converter box connectionsThe

MTS FlexTest® Models 40/60/100/200 Controller HardwareFlexTest Controller OverviewFlexTest Controller Configurations28FlexTest Controller OverviewAbou

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 493.07 HPU Converter BoxDigital I/O and Transition Boards280ControllercompatibilityYou can

CablesMTS FlexTest® Models 40/60/100/200 Controller Hardware Cables281Chapter 6CablesSeries 494 Cable Part NumbersFor a complete listing of Series 494

MTS FlexTest® Models 40/60/100/200 Controller HardwareCablesCables282Series 494 Cable ConnectionsFollow these precautions when connecting cables to a

CablesMTS FlexTest® Models 40/60/100/200 Controller Hardware Cables283

MTS FlexTest® Models 40/60/100/200 Controller HardwareCablesCables284

Troubleshooting and MaintenanceMTS FlexTest® Models 40/60/100/200 Controller Hardware Troubleshooting and Maintenance285Appendix ATroubleshooting and

MTS FlexTest® Models 40/60/100/200 Controller HardwareChassis TroubleshootingTroubleshooting and Maintenance286Overcurrent Protection for Series 494 H

Chassis TroubleshootingMTS FlexTest® Models 40/60/100/200 Controller Hardware Troubleshooting and Maintenance2873. For proper ventilation, make sure t

MTS FlexTest® Models 40/60/100/200 Controller HardwareService ConnectionsTroubleshooting and Maintenance288Service ConnectionsAbout Service Connection

Chassis MaintenanceMTS FlexTest® Models 40/60/100/200 Controller Hardware Troubleshooting and Maintenance289Chassis MaintenanceThis section describes

FlexTest Controller OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations29FlexTest Models 40/60/100/200 C

MTS FlexTest® Models 40/60/100/200 Controller HardwareChassis MaintenanceTroubleshooting and Maintenance290An improperly installed chassis filter will

Optional Station ConfigurationsMTS FlexTest® Models 40/60/100/200 Controller Hardware Optional Station Configurations291Appendix BOptional Station Con

MTS FlexTest® Models 40/60/100/200 Controller HardwareOptional Station ConfigurationsOptional Station Configurations292Eight-Station ConfigurationsThe

Aero Multibox SystemsMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems293Appendix CAero Multibox SystemsThis section descri

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems294Aero Multibox OverviewAbout Multibox SystemsA mult

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems295Multibox HardwareMultibox Hardware ITEM DESCRIPTI

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems296Processor Memory Module Compatibility Some applica

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems297Task 1 Set Up Multibox HardwareThe following proc

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems298AeroPro Workstation RequirementsHardwarerequiremen

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems299Add HPU and HSM Boards to the Master Controller B

MTS FlexTest® Models 40/60/100/200 Controller Hardware Contents3ContentsContents 3Technical Support 7Preface 13Conventions 14Chapter 1 Saf

MTS FlexTest® Models 40/60/100/200 Controller HardwareFlexTest Controller OverviewFlexTest Controller Configurations30Typical Series 494 Chassis Conne

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems300Reflective Memory Module Node Address Jumper Setti

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems301Multibox Processor SettingsWhen used in a multibo

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems302Multibox Chassis Address SettingsEach chassis (box

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems303Verify the I/O Carrier Address SettingsEach I/O C

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems304Task 2 Make Multibox ConnectionsOnce the hardware

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems305Connect Multibox Hardware (single 7100 processor)

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems306Single-Box Multibox Chassis ConnectionsTypically,

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems3077100 Processors 7100 processors do not have proce

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems308Multibox Network Address SettingsServer PC The Ser

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems309Client PC Each Client PC requires a network inter

InstallationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations31InstallationThis section includes a number of i

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems310Task 3 Use the CMT to Configure the Multibox Syste

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems311Delete the Old Single-Box Controller FolderWhen s

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems312B. Highlight the old single-box controller folder

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems313Use the CMT to Configure the ControllerUse the Co

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems3143. Configure the Dependent controllers. A. Select

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems315Reboot the ControllersOnce you have used the Cont

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems316Use the CMT to Register Multiple Controllers1. Mak

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems317Task 4 Create an Hwi File for Each BoxEach contro

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems318Select a Controller and run the Detect Hardware Fe

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems3195. Select the TCP/IP address for the box that you

MTS FlexTest® Models 40/60/100/200 Controller HardwareInstallationFlexTest Controller Configurations32The Model 494.06 Chassis has a removable front c

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems320Define the VME Slot LocationsThe Hwi Editor applic

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems321Note If the I/O carriers were physically installe

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems3223. Click Sort.The hardware will be reordered to ma

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems323About Servovalve Drive Outputs for Aero Applicati

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems324Configure Servo Valve OutputsPerform this procedur

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems325D. Click OK.The Hwi Editor will assign all 8 outp

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems326Configure the Model 494.79 Multiple Universal Driv

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems327Configure Each Model 493.25 / 494.26 DUC For Hwi

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems3282. Configure the DUC.A. Expand the hardware tree d

Aero Multibox OverviewMTS FlexTest® Models 40/60/100/200 Controller Hardware Aero Multibox Systems329Save the Hwi File in the Correct FolderThe Hwi fi

InstallationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations33Unprotected cables can be damaged by hydraulic

MTS FlexTest® Models 40/60/100/200 Controller HardwareAero Multibox OverviewAero Multibox Systems330

Model 793 Multibox SystemsMTS FlexTest® Models 40/60/100/200 Controller Hardware Model 793 Multibox Systems331Appendix DModel 793 Multibox SystemsThis

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 793 Multibox SystemsModel 793 Multibox Systems332Task 1 Connect the Multibox SystemModel 7

Model 793 Multibox SystemsMTS FlexTest® Models 40/60/100/200 Controller Hardware Model 793 Multibox Systems333Task 2 Register the ControllersUse the C

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 793 Multibox SystemsModel 793 Multibox Systems334Optional–Delete thedefault single-boxcont

Model 793 Multibox SystemsMTS FlexTest® Models 40/60/100/200 Controller Hardware Model 793 Multibox Systems335Task 3 Configure the ControllersUse the

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 793 Multibox SystemsModel 793 Multibox Systems3363. Configure the Dependent controllers. A

Model 793 Multibox SystemsMTS FlexTest® Models 40/60/100/200 Controller Hardware Model 793 Multibox Systems337Task 4 Create an .hwi File for Each BoxE

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 793 Multibox SystemsModel 793 Multibox Systems338Task 5 Use the Station Builder Applicatio

IndexMTS FlexTest® Models 40/60/100/200 Controller Hardware Index339IndexNumerics493.07 HPU Converter box 275493.31 DI/O Breakout Box 212493.72 Digita

MTS FlexTest® Models 40/60/100/200 Controller HardwareInstallationFlexTest Controller Configurations34Installation Requirements–Series 494 Hardware So

MTS FlexTest® Models 40/60/100/200 Controller HardwareIndexIndex340digital input493.31 DI/O breakout box 214494.31 DI/O breakout box 219494.32 DI/O br

IndexMTS FlexTest® Models 40/60/100/200 Controller Hardware Index341interlock493.43 Multi-Chassis I/O board, J8 intlk in 128493.74, J43 252494.41, J43

MTS FlexTest® Models 40/60/100/200 Controller HardwareIndexIndex342specifications493.73 HPU Interface board 239493.74 Two-Station HSM board 247493.80

mMTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255 (within the U.S. or Canada)Phone: 95

InstallationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations35Environmental Requirements—Series 494 HardwareA

MTS FlexTest® Models 40/60/100/200 Controller HardwareInstallationFlexTest Controller Configurations36Ventilation Requirements–Series 494 Chassis For

InstallationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations37Rack-Mounting Requirements–Series 494 Chassis T

MTS FlexTest® Models 40/60/100/200 Controller HardwareInstallationFlexTest Controller Configurations38Improper grounding can result in unexpected actu

InstallationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations39Ground RailConsolePowerPanelThe System Ground c

MTS FlexTest® Models 40/60/100/200 Controller HardwareContents4Chapter 3 VME Bus Boards 113VME Bus Board Overview 114Processor Connections 11

MTS FlexTest® Models 40/60/100/200 Controller HardwareInstallationFlexTest Controller Configurations40AC Power Disconnect Requirements–Series 494 Chas

InstallationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations41Cable Requirements–Series 494 HardwareTo mainta

MTS FlexTest® Models 40/60/100/200 Controller HardwareInstallationFlexTest Controller Configurations42

UPS System RequirementsMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations43UPS System RequirementsUPS Systems f

MTS FlexTest® Models 40/60/100/200 Controller HardwareUPS System RequirementsFlexTest Controller Configurations44UPS Systems for FlexTest 40 and FlexT

UPS System RequirementsMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations45The addition of a low battery warnin

MTS FlexTest® Models 40/60/100/200 Controller HardwareUPS System RequirementsFlexTest Controller Configurations46Controller P0 Interlock Check Utility

FlexTest 40 Controller ConfigurationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations47FlexTest 40 Controller

MTS FlexTest® Models 40/60/100/200 Controller HardwareFlexTest 40 Controller ConfigurationFlexTest Controller Configurations48About the Model 494.04 C

FlexTest 40 Controller ConfigurationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations49Specifications–Model 49

MTS FlexTest® Models 40/60/100/200 Controller Hardware Contents5Model 494.76 8-Output BNC Transition Board 270Model 494.79 8-Channel Valve Driver B

MTS FlexTest® Models 40/60/100/200 Controller HardwareFlexTest 40 Controller ConfigurationFlexTest Controller Configurations50Model 494.04 Chassis Boa

FlexTest 40 Controller ConfigurationMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations51Typical Model 494.04 Ch

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.41 Single-Station System BoardFlexTest Controller Configurations52Model 494.41 Single-

Model 494.41 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations53Model 494.41 System

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.41 Single-Station System BoardFlexTest Controller Configurations54Program Interlock In

Model 494.41 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations55Digital Output Rela

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.41 Single-Station System BoardFlexTest Controller Configurations56J24 Emergency Stop C

Model 494.41 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations57J25 Hydraulic Power

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.41 Single-Station System BoardFlexTest Controller Configurations58Control voltages for

Model 494.41 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations59J28 HSM Connections

MTS FlexTest® Models 40/60/100/200 Controller HardwareContents6

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.41 Single-Station System BoardFlexTest Controller Configurations60J29 Emergency Stop C

Model 494.41 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations61J43 Interlock Conne

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.41 Single-Station System BoardFlexTest Controller Configurations62J49 Auxiliary Power

Model 494.41 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations63J54 Digital Input C

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.41 Single-Station System BoardFlexTest Controller Configurations64J55 Digital Output C

Model 494.41 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations65Analog Output Conne

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.41 Single-Station System BoardFlexTest Controller Configurations66UPS Connections for

Model 494.42 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations67Model 494.42 Single

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.42 Single-Station System BoardFlexTest Controller Configurations68Model 494.42 System

Model 494.42 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations69HSM Control*Off/Low

Technical SupportMTS FlexTest® Models 40/60/100/200 Controller Hardware Technical Support7Technical SupportHow to Get Technical SupportStart with your

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.42 Single-Station System BoardFlexTest Controller Configurations70Interlock InputInter

Model 494.42 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations71Digital Output Rela

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.42 Single-Station System BoardFlexTest Controller Configurations72J23 E-Stop/Run Outpu

Model 494.42 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations73J24 Emergency Stop

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.42 Single-Station System BoardFlexTest Controller Configurations74J25 Hydraulic Power

Model 494.42 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations75Control voltages fo

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.42 Single-Station System BoardFlexTest Controller Configurations76J28 HSM Connections

Model 494.42 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations77J29 Load Frame Conn

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.42 Single-Station System BoardFlexTest Controller Configurations78Jumper plug required

Model 494.42 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations79Jumper plug require

MTS FlexTest® Models 40/60/100/200 Controller HardwareTechnical SupportTechnical Support8Before You Contact MTSMTS can help you more efficiently if yo

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.42 Single-Station System BoardFlexTest Controller Configurations80J54 Digital Input Co

Model 494.42 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations81J55 Digital Output

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.42 Single-Station System BoardFlexTest Controller Configurations82J56 UPS Input Connec

Model 494.42 Single-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations83Analog Output Conne

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.44 Two-Station System BoardFlexTest Controller Configurations84Model 494.44 Two-Statio

Model 494.44 Two-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations85Model 494.44 System Bo

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.44 Two-Station System BoardFlexTest Controller Configurations86Interlock InputInterloc

Model 494.44 Two-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations87Auxiliary Power Output

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.44 Two-Station System BoardFlexTest Controller Configurations88J23 E-Stop/Run Output C

Model 494.44 Two-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations89J24 Emergency Stop Con

Technical SupportMTS FlexTest® Models 40/60/100/200 Controller Hardware Technical Support9Know relevantcomputer informationFor a computer problem, hav

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.44 Two-Station System BoardFlexTest Controller Configurations90J25 Hydraulic Power Uni

Model 494.44 Two-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations91Control voltages for h

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.44 Two-Station System BoardFlexTest Controller Configurations92J28 HSM Connections for

Model 494.44 Two-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations93Cable specification To

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.44 Two-Station System BoardFlexTest Controller Configurations94J29 A/B Load Frame Conn

Model 494.44 Two-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations95Jumper plug required I

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.44 Two-Station System BoardFlexTest Controller Configurations96Jumper plug required If

Model 494.44 Two-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations97J54 Digital Input Conn

MTS FlexTest® Models 40/60/100/200 Controller HardwareModel 494.44 Two-Station System BoardFlexTest Controller Configurations98J55 Digital Output Conn

Model 494.44 Two-Station System BoardMTS FlexTest® Models 40/60/100/200 Controller Hardware FlexTest Controller Configurations99Analog Output Connecti